• Next-Gen CAD/CAM Tool Accelerates Development of Innovative AM Electronics Applications

    3D-printed electronics is an emerging field that combines additive manufacturing techniques with the integration of electronic components to produce previously unachievable results. It enables the creation of complex, customized electronic devices with unique form factors and functionalities. Traditional manufacturing methods often struggle to accommodate the design freedom and complexity offered by 3D printed electronics. A key challenge is the lack of CAD/CAM tools specifically designed for the unique requirements of additive manufactured electronics. While multi-axis printing adds design freedom, its complexity increases dramatically. These gaps in CAD/CAM software capabilities have limited the adoption of additive manufactured electronics in many industries.

    Advanced Printed Electronic Solutions (APES) believes many of these challenges have been solved with the introduction of Aion-5X CAD/CAM software from our company partner KRONOS Mechatronics. Aion-5X is a full CAD/CAM development platform for additive manufactured electronic applications that integrates seamlessly into existing workflows. APES has been working with an early-release version of this new, cutting-edge solution to develop the programs required to drive the Kronos Helios, Hyperion, and APES Matrix6D platforms.

    Aion-5X

    The Aion-5X CAD/CAM solution was developed by KRONOS Mechatronics, a leading company in special-purpose machine building for industrial multi-axis 3D printing systems. Aion-5X is built to meet the needs of additive manufacturing applications, with a focus on printed electronics. It offers a comprehensive set of tools for designing, simulating, and generating five-axis toolpaths for complex printing processes.

    The Aion-5X user interface with the preview and the process list. Image courtesy of Advanced Printed Electronic Solutions.

    The software is designed to work seamlessly with KRONOS’s advanced multi-axis manufacturing platforms and is offered by KRONOS as a proprietary CAD/CAM tool that can be configured for various multi-axis additive manufacturing applications beyond KRONOS systems. APES has adopted Aion-5X to design and develop 3D-printed electronic applications for its KRONOS Mechatronic platforms and plans to use Aion-5X with its own platforms, including the recently announced multi-scale manufacturing solution Matrix6D.

    The requirements of multi-axis printing were considered throughout Aion-5X’s development, resulting in a powerful, versatile software platform tailored to additive manufacturing. The software supports the complete workflow from concept to print-ready part, including design, simulation, and toolpath generation. By incorporating the full kinematic model of the target machine, Aion-5X enables precise visualization and planning of complex multi-axis printing processes.

    The simulation and the printing process side by side. Image courtesy of Advanced Printed Electronic Solutions.

    Users can integrate their own systems and tools through defined, controlled interfaces, enabling them to leverage Aion-5X capabilities, including core software architecture, algorithms, and process logic. At its core, Aion-5X provides advanced multi-axis path planning capabilities that support simultaneous 5-axis printing and generate optimized toolpaths for complex additive manufacturing applications. This enables smooth and accurate printing on challenging geometries and supports high process reliability across a wide range of use cases. A key feature of Aion-5X is its modular architecture, which allows controlled extension via defined APIs, enabling the integration of additional CAM strategies or external tools where appropriate, while preserving the integrity of the KRONOS core platform. Aion-5X currently supports multiple process strategies. The contour-following strategy enables printing along complex three-dimensional surfaces, while the surface-filling strategy allows larger areas to be filled efficiently with material.

    Simulation of the surface filling strategy on a round surface. Image courtesy of Advanced Printed Electronic Solutions.

    Additional point-dispersion strategies are available for applications such as adhesive dispensing. Camera-based component alignment and fiducial recognition support the precise positioning of prefabricated parts within the printing system. Electronic component management and automated pick&place planning are integrated into the software, enabling the production of fully functional electronic devices within a single machine environment.

    A pick and place operation on the side of the object. Image courtesy of Advanced Printed Electronic Solutions.

    Summary and Future Outlook

    APES continues to see significant advantages in partnering with KRONOS Mechatronics as they continue to evolve the Aion-5X platform with additional capabilities and enhancements, focusing on expanded process support, improved usability, and increased automation in line with future multi-axis additive manufacturing requirements. Crucially, this evolution reinforces the platform’s ability to unify the entire workflow—from design and simulation to final fabrication across multiple machine platforms.

    We see no other solution on the horizon that rivals this level of capability and integration. Aion-5X uniquely supports the complete lifecycle of 3D-printed electronic applications, streamlining the process from initial design through to final fabrication. We look forward to our continued partnership with KRONOS Mechatronics to promote this technology and accelerate the adoption of additive manufactured electronics throughout the industry.

    About the Author:

    Rich Neill is CEO of APES, where he leads strategic development and implementation of advanced additive manufacturing technologies for electronic applications. With deep expertise in multi-axis 3D printing and printed electronics workflows, Rich drives innovation that bridges design, simulation, and production across complex manufacturing environments. He is a frequent speaker at industry events and an advocate for expanding the adoption of additive manufactured electronics in both industrial and research sectors.

    APES will participate in Additive Manufacturing Strategies (AMS) 2026, a three-day industry event taking place February 24–26 in New York City. On February 26, APES CEO Rich Neill will speak during Session 2: Electronics as part of the panel discussion, “Additively Manufactured Electronics at Scale.” The session will explore the technology landscape, commercialization opportunities, and the future of scaling additively manufactured electronics within the industrial base. AMS brings together industry leaders, policymakers, and innovators from across the global additive manufacturing ecosystem. Registration is open via the AMS website.

  • Scaling AM Suppressor Production: Oerlikon AM & ATLIX Rise to the Challenge

    End-of-barrel suppressors, oftentimes referred to as silencers, function by capturing and redirecting high-pressure propellant gases through carefully engineered internal structures and channels. By disrupting the gas flow before it exits the muzzle, these devices significantly reduce acoustic signature and muzzle flash generated when the firearm is discharged.

    Once considered a niche accessory, firearm suppressors have entered a period of rapid expansion, particularly in the United States market. According to the National Shooting Sports Foundation (NSSF), approximately 2.2 million suppressors were sold and licensed between May 2021 and July 2024. To put that figure into perspective, prior to May 2021 an estimated 2.6 million suppressors had been registered in U.S. since the enactment of the National Firearms Act of 1934. In just three years, suppressor ownership in the U.S. nearly doubled.

    What is driving the surge? Advances in suppressor innovation, enabled by metal additive manufacturing (AM) technology and materials, have unlocked new designs that significantly improve performance. The ability to produce complex, internal channels with AM reduces blowback pressure and recoil, lowering the risk of head injury and hearing loss. These new technological advancements, combined with recent federal deregulations, has led to a substantial increase in adoption across military, law enforcement, and especially civilian enthusiast and hunting markets.

    To meet this growing demand, major firearm manufacturers are turning to advanced manufacturing equipment and experienced production partners to keep innovating at scale. That’s where Oerlikon AM and leading laser powder bed fusion (LPBF) technology provider ATLIX deliver.

    Precision & Production

    Oerlikon AM operates a 125,000 square foot, state-of-the-art advanced manufacturing center in Charlotte, NC. Equipped with a fleet of metal 3D printing systems and supported by world-class engineering expertise, Oerlikon AM continues to address the most demanding applications across aerospace, defense, and semiconductor manufacturing.

    In June 2025, Oerlikon AM announced a major production milestone: the manufacture of more than 25,000 additively manufactured suppressors using a proprietary MetcoAdd® nickel powder on the ATLIX TruPrint platform series. This achievement aligns with a recent  Additive Manufacturing Research report projecting that AM penetration for suppressor manufacturing will 30% by 2032. Just months later, Oerlikon doubled its fleet of TruPrint metal 3D printers, becoming the largest contract manufacturing partner in North America.

    “Scaling suppressor production takes far more than simply printing parts — it requires precision, repeatability, and industrial-grade reliability at volume,” says Dan Haller, Oerlikon AM Head of Commercial. “With ATLIX TruPrint technology, we produce highly complex suppressor designs in a single build that previously required multipart assemblies. This boosts performance and durability while cutting production time and complexity. As demand – particularly in the fast-growing defense sector – continues to rise, ATLIX delivers the robust LPBF platform we rely on to scale confidently while maintaining the quality our customers expect.”

    Through end-to-end engineering support and vertically integrated manufacturing capabilities, Oerlikon AM is helping shape the future of product development and production across key markets. Its expanding partnership with ATLIX is a major contributor to both current success and anticipated growth in 2026 and beyond.

    Partnership & Innovation

    ATLIX, formerly TRUMPF Additive Manufacturing, is positioned to build on its strong industrial legacy while advancing the next generation of additive manufacturing innovation. Although the ATLIX brand is relatively new, its technology foundation and history of trusted partnerships are both deep and well established.

    The longstanding partnership between Oerlikon AM and TRUMPF (now ATLIX) dates back to 2002 and is poised to accelerate further with the installation of the next generation TruPrint 5000 platform in Charlotte, North Carolina.

    The TruPrint 5000 platform, described as ATLIX’s most industrial and innovative system to date, is expected to significantly expand Oerlikon AM’s suppressor manufacturing capacity. Engineered to set new benchmarks in reliability and performance, the TruPrint 5000 represents a pivotal advancement in additive manufacturing and serves as a foundation for future innovation.

    Together, ATLIX, Oerlikon AM will continue supporting the firearms industry with advanced end-of-barrel innovation and production capabilities. To learn more, visit www.atlix.com or connect with the ATLIX team at the Additive Manufacturing Strategies event in New York City, February 24-25.

    At Additive Manufacturing Strategies (AMS) 2026, ATLIX CEO Matthias Himmelsbach will participate in a panel called “From Mainstream to Ubiquity: 3D Printing for Dentistry” on February 25th. This session is part of the broader AMS 2026 conference, which brings together industry leaders, policymakers, and innovators from across the global AM ecosystem. Learn more and register here.

  • 3D Printing News Briefs: February 19, 2026: Market Data, Africa, Metal Parts for Defense, & More

    We’re starting with some business news for you in today’s 3D Printing News Briefs! The Wohlers Report 2026 is now available, Carbon announced its new Chief Technology Officer, and Farsoon is partnering with Addimax to expand its industrial 3D printing across Sub-Saharan Africa. Finally, we’ll end with some defense news, as Meltio and Snowbird Technologies announced a containerized hybrid manufacturing system.

    Wohers Report 2026 Values AM Market at $24 Billion

    Recently, Wohlers Associates, powered by ASTM International, released the Wohlers Report 2026 through ASTM’s new digital platform. The report is in its 31st year, and the 2026 edition is reflective of an AM market characterized by regional divergence, increased utilization of install capacity, and policy-driven dynamics. Offering a data-driven assessment of shifting utilization, investment, and growth patterns across the industry, the report says that global AM revenues in 2025 reached $24.2 billion, which represents 10.9% year-over-year-growth but is still far lower than the 20%+ growth rates before 2020 and the COVID-19 pandemic. Wohlers Report 2026 also highlights very strong growth in AM services, with printing services accounting for the market’s largest share at 48%, which was followed by system sales and servicing (26%), materials (20%), and software (6%). In addition to releasing this year’s report, ASTM and Wohlers are working to grow their digital platform, which will continue to deliver insights but increasingly complement the report with timelier data, frequent updates, and more.

    “Additive manufacturing is no longer advancing on a single, uniform growth curve. What we see in Wohlers Report 2026 is an industry adjusting to tighter capital conditions, more selective investment, and higher expectations for utilization and return,” explained Dr. Mahdi Jamshid, Director of Market Intelligence, Wohlers Associates. “Growth continues, but it is more uneven, more regional, and more closely tied to real production outcomes.”

    Longtime Carbon Employee Appointed as Company’s Chief Technology Officer

    Jason Rolland, Carbon’s new Chief Technical Officer

    Top product development and 3D printing company Carbon just announced that Jason Rolland, PhD, has been promoted to the role of Chief Technology Officer (CTO). A polymer scientist by training, Rolland has been with Carbon for over 12 years, and was actually one of its earliest hires. He earned his PhD in 2005, and is a recognized AM expert and “prolific” inventor, holding over 60 issued U.S. patents; 45 additional patents are still pending. He was a co-founder of Liquidia, Inc. in 2004, before moving to Director of Research and then Senior Director of Research at Diagnostics For All. He started at Carbon in 2014 as the Vice President of Materials, moved up to SVP of Materials in 2019, and is now the CTO. During his years at Carbon, Rolland built the materials team, and is a co-inventor of the company’s patented dual-cure resin platform. He’s helped launch many groundbreaking resin products during his tenure, and is “humbled and excited to take on this challenge.”

    “I couldn’t be more excited about having Jason in this role. He has been a prolific innovator and leader since he joined Carbon in the early days and is responsible for many of the company’s largest revenue products,” said Phil DeSimone, Co-Founder and CEO of Carbon. “I am excited to have him lead Carbon’s broader product development and R&D organization as we continue to lead the way in additive manufacturing technology and solutions.”

    Farsoon Announces Sub-Saharan Africa Distribution Partnership with Addimax

    Industrial additive manufacturing Farsoon Technologies, headquartered in China, recently announced a strategic distribution partnership with Addimax to drive industrial 3D printing innovation across Sub-Saharan Africa. Addimax is a South African 3D printing solutions provider for a wide range of industries, and has 20 years worth of technical expertise in both metal and polymer powder bed fusion (PBF) technologies. Both Addimax and Farsoon are committed to providing cost-efficient, open, and high-quality industrial AM solutions, and their partnership will expand access to Farsoon’s industrial-grade AM portfolio of machines, materials, and part production services for customers in the Sub-Saharan African region. A cornerstone of their collaboration is Addimax’s new Additive Manufacturing Demo Center in Pretoria, launched last month and featuring Farsoon’s high-speed Flight 403P-2 series dual-laser Fiber-light SLS system, in addition to metal and polymer AM services. The demonstration hub provides firsthand experience, such as live machine demonstrations, benchmarking, and full-scale production runs, all supported by technical services and training.

    “We are excited to enter this partnership with Addimax to bring world-class industrial 3D printing solutions to South Africa’s thriving market. We highly value Addimax for its deep local market insights and proven technical service capabilities. They are perfectly positioned to extend Farsoon’s reach, delivering serial production solutions and tailored support to sectors like aerospace, mining, and automotive—key growth drivers of South Africa’s additive manufacturing landscape,” said Vince Zhao, Farsoon Direction of Business Development – AMEA. “This collaboration unites Farsoon’s 25+ years of technological excellence with Addimax’s on-the-ground agility, enabling local businesses to unlock efficiency, customization, and supply chain resilience. Together, we’re not just expanding access to innovation; we’re fueling South Africa’s industrial advancement through collaborative success.”

    Meltio Engine Blue Integrated into SAMM Tech Platform for Defense Applications

    Meltio and Snowbird Technologies, an expeditionary advanced manufacturing solutions provider, announced a containerized hybrid manufacturing solution for defense applications, which they presented at the recent Military Additive Manufacturing Summit & Technology Showcase (MILAM). Snowbird’s new SAMM Tech platform is a forward-deployable hybrid manufacturing system, integrated with and powered by the Meltio Engine Blue and housed in a ruggedized container. Capable of manufacturing and repairing critical components at the point-of-need, the system combines additive and subtractive capabilities and features a patented gantry-mounted hybrid manufacturing cell. Meltio says this collaboration validates the use of laser-wire DED technology in demanding defense and expeditionary manufacturing environments. The modular system supports many industrial metals, and was designed for global mobility and rapid deployment, able to operate in extreme maritime and land conditions, so defense forces can repair, manufacture, and sustain mission-critical components much closer to the battlefield. This increases mission readiness and reduces dependency on centralized supply chains.

    “Defense organizations require manufacturing solutions that are reliable, flexible, and deployable. Integrating the Meltio Engine Blue into Snowbird’s containerized system demonstrates how our technology can support expeditionary operations, helping defense users strengthen supply chain resilience and maintain operational readiness in the most challenging environments,” said Gabriel Ortiz, America’s Channel Manager at Meltio.

  • From “Magic” to Metal: How Intrepid Automation Wants to Make 3D Printing Matter at Scale

    Ben Wynne still talks about 3D printing the way people do when they’ve felt that “wow” moment up close. Back in the early 2000s, he was working at HP’s advanced R&D group, and there was a 3D printer in the lab. It didn’t just look like a tool to him; it felt like a shift in what manufacturing could be. But over the next two decades, as the technology matured, Wynne also saw where the limits remained: “while 3D printing has scaled in some areas, taking it into consistent, high-volume production is still hard, and often expensive.”

    Today, as CTO of Intrepid Automation, he told 3DPrint.com about how his team is trying to close that gap. Not by pitching a brand-new “do-everything” machine, but by using fast polymer printing to accelerate a manufacturing process the world already trusts: casting metal parts. And for aerospace and defense, where time, supply chain risk, and qualification rules all matter, he thinks that approach could be a big deal.

    A familiar story: great tech, hard reality

    Wynne’s path into additive manufacturing (AM) is a tour through some of the most important corners of the industry. He spent around 15 years at HP, working across 2D printing, scanning systems, and advanced product concepts. He also worked on 3D printing and 3D scanning platforms that never made it to market, something that happens a lot inside big corporations.

    Ben Wynne.

    “I spent most of my career at HP. My job has always been to look at technology and find ways of applying it to create new products.”

    Eventually, he left to join a startup called Wiivv (now FitMyFoot), where he tried to build real consumer products using the best additive manufacturing tools available at the time, including selective laser sintering (SLS). He invested heavily in production-grade equipment and pushed hard to see how far the technology could go.

    That experience became a turning point. What he ran into “wasn’t a lack of promise, but a set of practical limits, speed, cost, and the amount of manual work required, that made high-volume production difficult.”

    Wynne told me he wasn’t questioning the value of AM itself. Instead, the experience helped clarify a specific gap: moving from impressive parts to consistent, repeatable, cost-effective manufacturing at scale.

    “The bottleneck really has been that additive doesn’t scale,” Wynne said. “Either from a capital investment standpoint, speed, consistency, quality, all of those things have been a barrier. But to me, that frustration became fuel.”

    The Intrepid origin: leaving to solve the hard parts

    Wynne later returned to HP. Then a major shift happened when Vyomesh Joshi, an HP veteran, became CEO of 3D Systems. Wynne was recruited to join. He helped launch 3D Systems’ San Diego site in 2016 and worked on developing the Figure 4 platform. But after about 14 months, he and others left.

    In September 2017, five co-founders, many of them with long shared history at HP, started Intrepid because they felt the industry wasn’t fixing the “real problems.”

    “We didn’t feel like any of those fundamental challenges around part consistency, automation, scalability, and cost were being actively solved. So we went on our own to try to solve that. Eight years later, Intrepid’s goal is still the same: ‘additive at scale for real mass manufacturing.’”

    But the way they’re doing it is not what most people expect. The company uses fast polymer 3D printing to produce the patterns and tooling needed for casting, so its clients can produce qualified metal parts faster, using existing foundry infrastructure.

    People have used printed patterns for investment casting for decades. The concept isn’t new. The problem has been speed, cost, and throughput.

    “What Intrepid’s done is we’ve focused on speed,” Wynne said. “We make our own resins, and we can now use digital patterns with existing foundry infrastructure to enable parts to be produced in days and not months. More importantly, that last part matters in aerospace and defense because it avoids a common nightmare: re-qualifying an entirely new manufacturing process.”

    Wynne explained it with an example: if a military drawing calls for a specific alloy casting, Intrepid’s approach still delivers that same casting, same alloy, same foundry options, same supply chain logic, just with a digital front end, he noted.

    “The beauty of digitizing existing manufacturing processes is that, from a regulatory perspective, it is the same. Same alloys, even the same supplier, but just created using a digital technology as the front end. In other words: don’t ask the system to change everything. Help it move faster without breaking the rules.”

    How they print so fast: stitched projectors, not a single beam

    So, how does Intrepid get the speed Wynne keeps coming back to?

    His answer is the architecture: instead of moving a laser point across a layer, Intrepid projects whole layers at once. And instead of a single projector, they “stitch” multiple projectors together into one seamless image.

    “We own patents that broadly cover our technology set,” added the expert. “We can put an arbitrary number of projectors together and create one massive image. So, instead of moving a laser around like old-school SLA, we have six 4K projectors projecting an entire layer at once.”

    The kinds of parts his team cares about most are larger industrial geometries. The other piece is materials. Intrepid makes its own resins, which Wynne says helps them lower costs and open more real manufacturing opportunities.

    “We want to be able to provide price elasticity,” he said, because there are cases where “the technical may have made sense, but the unit economics didn’t.”

    Casting isn’t the only target: sand casting and match plates

    Investment casting is one big target. Sand casting is another. Wynne described an old problem that still hits the defense world: many legacy parts don’t have clean digital design data. Sometimes there’s no CAD. Sometimes there aren’t even proper drawings, and there’s a real need to digitize that front end, too.

    So Intrepid is using 3D printing to create digital equivalents of match plates (the tooling used in sand casting). Wynne said the company can print extensive tooling quickly, and the build area he referenced was roughly 30 inches by 26 inches.

    He reiterated that they need to add capability to existing manufacturing, instead of trying to replace it overnight.

    “We want to be a catalyst for the legacy ways of making things,” he said. “Automation is a big part of that, especially because the labor issue is real. It’s not just a technical problem. How do we remove the bottlenecks? The answer is automation—systems that can print and post-process continuously, lights-out, with the option to have robots service the machines. That’s how you move forward, not by simply adding more people.”

    Intrepid’s production systems have names. The automated cell is called Epic. The larger, aerospace-focused system is called Range (formerly Valkyrie). And Wynne indicated that if the market needs bigger, the platform can scale by adding more projectors.

    Intrepid Automation’s machines.

    Wynne said Intrepid has raised “just close to $30 million” over the years and is “aggressively scaling” its commercial side now that the core technology has been proven. The executive also discussed an ongoing legal dispute with 3D Systems that began in 2021, noting that key claims were dismissed in March 2025 and that the remaining matters are still ongoing.

    With most of that part of the company’s history behind it, Wynne now looks ahead: “The industry is increasingly focused on real-world deployment. In aerospace and defense, that requires complete, integrated solutions. Long term, the goal is to build a scalable, modern manufacturing infrastructure. It’s about upgrading what already works.”

    Images courtesy of Intrepid Automation

  • LPBF Woven Nitinol Opens New Possibilities for Stents and Actuators

    Nitinol is a very exciting material in and of itself. The alloy is almost a metal elastomer and is known for its strength, super elasticity, and shape memory properties. Originally discovered in Roswell, New Mexico, it may have originated from the Naval Ordinance Laboratory and Batelle, while some adhere to a much more colorful theory that it is a material found on alien spacecraft. Primarily used in stents, high-end actuation, orthodontic wires, and some eyeglasses, nitinol is an exotic alloy with distinctive properties.

    Woven, braided, and tubed nitinol wire is already used in catheter tubing and heart valves. In additive, Nitinol parts have been made using LPBF, Ebeam, and several DED processes. In LPBF, researchers have shown that shape memory effects, tensile, and other properties can vary widely depending on the processing parameters. Variation in process parameters and scanning strategies can lead to very different outcomes in superplasticity and shape memory. The variable outcomes and inputs of 3D printing, therefore, can lead to programmable, tunable properties in parts.

    Now, a team from IMDEA Materials and the Technical University of Madrid (UPM) has gone further in this area. They think that they’ve created new pathways to make medical devices and complex things, such as actuators, out of 3D printed woven nitinol structures.

    Woven nickel-titanium structures. Image courtesy of Carlos Aguilar Vega.

    Published in Virtual and Physical Prototyping, the paper titled “Superelastic 3D printed nitinol lattices and wovens lead to dramatic variations of mechanical properties by design” has, I think, an excellent title. I read a lot of 3D printing papers, but this one has an intrinsic drama in the title that really makes me want to grab some popcorn and dive in. How? How dramatic exactly? Whose design? Well done. 

    Researcher, Carlos Aguilar Vega, said that,

    “While LPBF remains the gold standard of nitinol additive manufacturing, the shape-memory and superelastic properties of these additively manufactured NiTi parts do not yet match those achieved with more conventional industrial processes,Effectively, this means that we have so far been unable to harness the enhanced control of mechanical performance by design, or the geometrical complexity offered by 3D printing techniques in the additive manufacturing of nitinol structures.This work represents the first demonstration of design-based optimisation of additively manufactured superelastic nitinol, showing that mechanical drawbacks inherent to current additive manufacturing processes can be effectively mitigated through architecture.”

    Better elasticity and shape memory properties than previously possible are a great step forward. The researchers report that previously additive-manufactured parts were half as expensive as conventionally manufactured parts. The team turned to designing specific structures to improve part performance. They made woven cylinder and tubular lattice metamaterials designed to optimize superplastic nitinol parts, which “by design alone, the stiffness, load-bearing capacity, energy absorption and toughness of these structures can be modulated across several orders of magnitude.”

     Professor Andrés Díaz Lantada stated that,

    “These were some of the most complex-shaped woven nitinol structures ever created. Promisingly, they represent a breakthrough in the additive manufacturing of superelastic alloys and demonstrate the possibility of achieving self-supported NiTi wovens via LPBF techniques”

    This is useful work. Woven nitinol structures made with additive could be used to make advanced stents, valves or other medical devices. More complex medical actuators, valves, filters, and catheters could be possible as well. This comes at a time when medical device production with 3D printing is expanding across many systems. At the same time, populations with many diseases are exploding and living much longer than before. The need and market for new treatments and devices are therefore present and expanding. Especially in heart and vascular devices, these kinds of structures could readily find an application.

    We have seen a lot of similar papers emerge where researchers are looking at process parameters and design to make materials more tunable or increase part performance. Given the huge number of variables in 3D printing, there could be a lot of work to do here. There could also be some very solid IP where certain structures or designs and processes could lead to the best heart valve, for example. This means that design lead work on building better devices is something that we will see more of over the next few years.

  • Unlocking Big Part Manufacturing for the Energy Sector: How EPRI’s Convergent Approach Proves the Potential of Large-Area DED 3D Printing

    The U.S. hydropower fleet, more than 2,200 plants averaging 65 years of age, relies on large, bespoke components that are increasingly difficult to source. Long lead times, disappearing suppliers, and aging infrastructure create mounting risks for operators trying to maintain reliability. Within this context, EPRI has emerged as a leader in applying convergent manufacturing—the combination of conventional metal stock and advanced 3D printed features—to demonstrate practical, near term solutions for manufacturing “big parts for energy.”

    In a first of its kind research, development, and demonstration (RD&D) project, EPRI partnered with Salt River Project (SRP) and Lincoln Electric Additive Solutions (LEAS) to design, manufacture, inspect, and install a convergently manufactured hydropower wicket gate, showcasing how wire arc directed energy deposition (DED) can dramatically shorten schedules, meet stringent utility requirements, and build a path for widespread adoption of large-area additive manufacturing.

    The Big Parts Challenge: Supply Chains Strained by Scale

    Hydropower components such as wicket gates, runners, and housings are often enormous, weighing hundreds to thousands of pounds. While small and midsized components have benefited from powder bed fusion additive manufacturing for years, the scale of hydropower applications makes powder bed processes impractical. Wire arc DED, however, can produce large components at industrially relevant sizes and deposition rates.

    Yet utilities have been slow to adopt AM citing lack of internal experience and engineering, limited supplier familiarity, and uncertainties around codes, standards, and qualification. Through its Advanced Manufacturing Methods and Materials (AM3) program, EPRI is driving thought leadership by addressing these barriers head-on with targeted demonstrations that de-risk new technologies for the energy sector.

    Figure 1. Wicket gate casting (~550 lbs. before machining)

    SRP’s Real World Need: Casting Bottlenecks and 30-Month Lead Times

    SRP’s century-old hydropower facility needed a new set of CF3M stainless steel wicket gates. The casting procurement took 30 months, driven by supply chain constraints and the need to reverse engineer legacy components with no existing drawings. This challenge created the perfect test case to evaluate whether additive manufacturing could deliver a high-quality alternative with fewer bottlenecks.

    EPRI’s Demonstration: Proving Technical and Economic Viability

    EPRI’s collaborative RD&D effort evaluated material readiness, build strategies, and extensive testing requirements. CF3M’s close similarity to 316L, a well-established wire DED alloy, made it an ideal candidate.  The project leveraged a supplier with an ASME Section IX AM process qualification to ensure minimum 316L properties across the build envelope.

    Two build strategies were considered:

    1. Full-build DED of the entire part (feasible but costly).
    2. Convergent manufacturing: printing a ‘leaf’ onto a 316L forged bar. EPRI chose the convergent approach, cutting wire use by ~50% and simplifying handling.

    For this first-application SRP required rigorous acceptance criteria: liquid penetrant inspection, dimensional scanning, full volumetric radiography, and both destructive and nondestructive evaluations of a sacrificial part (Phased array ultrasonic examination, tensile tests in multiple orientations and locations, impact testing, and metallography).

    Figure 2. Convergent manufacturing of the wicket gate leaf onto a 316L bar stock at Lincoln Electric Additive Solutions (LEAS)

    Figure 3. Final machining and surface inspection of the AM wicket gate at SRP

    The successful manufacturing trial at LEAS produced two convergently manufactured wicket gates, each using ~250 lbs. of wire over two and a half days of print time. SRP performed the final machining and quality evaluations. Indications in the AM part were minimal with far smaller and fewer defects than the accepted in cast parts. EPRI conducted full destructive evaluation of one of the components.   Tensile testing in all critical locations and orientations exceeded ASTM CF3M minimums and metallographic inspections showed no cracking or major discontinuities.

    Based on these findings, one AM wicket gate was installed during SRP’s 2025 outage and will continue to be monitored in service as one of the first utility-installed large-area DED components in hydropower.

    Why Convergent Manufacturing Is the Key

    The results offer a compelling case for convergent approaches:

    • Cost: A single convergent DED wicket gate cost was equivalent to the per-part casting cost, despite the overhead of a first article demonstration. In contrast, fully printed versions would have exceeded 140%. Optimized convergent manufacturing based on the learnings from this demonstration, reducing overbuild to reduce machining time, batching heat-treatments, and right-sizing inspection requirements, are estimated to bring costs down to 75% of casting prices in future production.
    • Schedule: The convergent manufacturing project took six months, with a clear path to three-month delivery for planned replacement compared to 30 months for castings.
    • Performance: AM parts demonstrated better or comparable material properties and fewer internal defects than cast equivalents.

    The Bigger Picture: Demonstrations as Catalysts for Industry Adoption

    This project exemplifies EPRI’s role as a trusted, neutral convener that helps utilities explore emerging technologies with confidence. Demonstrations like this accelerate adoption not by theorizing but by proving, under real manufacturing, inspection, and installation conditions, that advanced manufacturing can meet the expectations of the energy sector.

    Convergent manufacturing stands out as a transformative approach with the potential to reduce cost, mitigates supply chain risk, and unlocks the full potential of large-area DED 3D printing. For an industry managing aging assets, scarce suppliers, and increasing demand for reliability, this method may define the next era of large-component manufacturing.

    John Shingledecker is a Principal Technical Executive in the Electric Power Research Institute (EPRI). As a recognized industry thought leader and technical expert, he is responsible for Innovation and Government Strategy across EPRI’s Energy Supply research (thermal and renewable generation, conventional and advanced nuclear technology, low-carbon resources, long-duration energy storage…). He leads integration of EPRI activities in advanced manufacturing methods and materials for current and future power generation technologies with a focus on supply chain resilience. He is responsible for building and leading internal and external collaborative teams to address pressing industry challenges and enable technology maturation in the energy industry.

    Prior to his current role, Dr. Shingledecker held various positions including leading EPRI’s Cross-Sector Technologies Group and EPRI’s Materials & Repair Program. He has extensive experience in global collaboration with utilities and their supply chain conducting workshops, conferences, and training. Prior to EPRI, he was a research staff member at Oak Ridge National Laboratory. He has published more than 240 papers, proceedings, and reports on the metallurgy and behavior of engineering alloys, has won numerous awards for transferring technology to industry, served on industry and scientific advisory boards, and is an adjunct faculty in Materials Science at Michigan Technological University.

    At Additive Manufacturing Strategies (AMS) 2026, Dr. Shingledecker will participate in a panel about “Really Big Parts for Energy” on February 25th. This session is part of the broader AMS 2026 conference, which brings together industry leaders, policymakers, and innovators from across the global AM ecosystem. Learn more and register here.

  • Controlled Powder Production for Advanced Research Applications

    Modern physics experiments and high-value industrial applications increasingly depend on custom, high-performance materials. These often require strict constraints such as radiopurity, controlled microstructure, and repeatable powder behavior in metal additive manufacturing. To expand its internal capability from design through production and validation, INFN LNGS developed the HAMMER Hub and integrated additive manufacturing with materials engineering, including lab-scale powder production for selected research needs.

    CHALLENGE

    INFN typically purchases metal powders from specialized suppliers, but certain activities require capabilities that are difficult to meet with standard commercial materials. This includes atomization from radiopure batches and exploratory alloy research, where rapid iteration on chemistry and powder morphology is essential. For powder bed fusion laser beam (PBF-LB), particle size distribution (PSD) is a key requirement, and the ability to validate powder behavior in-house supports process stability and part quality.

    INFN LNGS adopted the ATO Lab ultrasonic atomizer as a dedicated research tool within HAMMER to enable controlled powder production for selected, high-value use cases. The system is used to atomize materials from radiopure batches and to support new materials development by optimizing powder characteristics relevant to additive manufacturing, with a strong focus on PSD for PBF-LB. INFN is also preparing a new ATEX laboratory dedicated to the development of new materials for internal use and for aerospace-oriented research. In addition, an IMS module has been installed in the new area, further strengthening the overall process and materials workflow.

    With the ATO Lab in place, INFN strengthened its ability to synthesize and optimize innovative metallic materials for scientific and industrial use while maintaining tighter control over powder characteristics relevant to AM. INFN measured better powder sphericity with ATO Lab compared to commercial powders. The atomizer also expanded freedom to investigate tailored material routes under scientific constraints, with steels processed successfully (details restricted). Overall, the system established a solid foundation for ongoing and future research lines, supported by the ATEX expansion and the IMS module.

    By integrating ATO Lab into the HAMMER ecosystem at LNGS, INFN gained a flexible, research-oriented capability for powder production and alloy exploration, particularly valuable where radiopurity, PSD control, and rapid iteration are critical. The platform supports both internal scientific needs and technology transfer opportunities, with further growth enabled by the new ATEX laboratory and the ATO Induction Melting System (IMS), which expands the range of processable materials.

    About the Author:

    Arcway is a technology company advancing the integration of additive manufacturing into industrial and commercial production environments. By developing software and automation tools that connect design, engineering, and manufacturing data, Arcway helps organizations unlock the full potential of 3D printing across complex, regulated, and high-value applications. The company’s solutions support real-time decision making, streamlined workflows, and improved quality control for additive processes, making it easier for businesses to adopt and scale 3D printing technologies. Arcway’s platform is used by manufacturers in aerospace, defense, medical, automotive, and other industries where precision, traceability, and performance are critical.

    Arcway is a Silver Sponsor of Additive Manufacturing Strategies (AMS) 2026, a three-day industry event taking place February 24–26 in New York City. The conference brings together industry leaders, policymakers, and innovators from across the global AM ecosystem. As a sponsor, Arcway will support discussions focused on scaling additive manufacturing, industrial adoption, and emerging production technologies. Registration is open via the AMS website.

  • Takeaways From MILAM 2026: Defense’s Growing Role in Driving 3D Printing – Part II

    At the recent Military Additive Manufacturing Summit & Technology Showcase (MILAM 2026), additive manufacturing wasn’t just being discussed as a production strategy; it was being packaged for deployment. A big focus at the event was the need for additive systems that can operate in the field, not just inside traditional factories. Instead of relying only on centralized production, many companies are developing machines that can be transported, set up quickly, and used close to where parts are needed, including machines designed to fit on ships and systems meant to deploy with military units. Most of the people we talked to concur that if additive manufacturing is going to matter in defense, it has to be available where the work is happening and when parts are needed.

    What’s more, that idea showed up clearly on the show floor. Phillips Corporation brought its Phillips Additive Hybrid system, a large-format hybrid machine designed for deployment. The system is meant to support repair, sustainment, and part production in defense environments, including scenarios where access to traditional manufacturing infrastructure is limited.

    Phillips Additive Hybrid system at MILAM 2026.

    Brian Kristaponis, General Manager of Phillips Corporation’s Hybrid Division, and Derek Milgate, Sr. Marketing Manager at Phillips Corporation, said the strongest demand signal they’re seeing right now is deployable technology. Speed and cost still matter, but for defense customers, the priority is being able to set these systems up quickly and use them in the field. They explained that the goal is to cut setup times dramatically, moving from hours to something closer to minutes.

    Phillips already has systems operating on U.S. Navy ships, and its machines have also been deployed with military units during training exercises. In those settings, the benefit is simple: parts can be made or repaired on site, without waiting on long supply chains or outside vendors.

    “For defense, additive manufacturing is very valuable when it can be moved, deployed, and used where the need exists,” noted Kristaponis.

    Phillips Additive Hybrid system at MILAM 2026.

    Another example on the show floor came from ADDiTEC. The brand showcased its Hybrid X expeditionary unit, a self-contained system designed specifically for forward and field use. Speaking at the booth, ADDiTEC’s Electrical and Controls Engineer, Bryson Pender, explained that the system is designed for deployability and flexibility, combining additive and subtractive technologies on a single platform.

    Pender said the goal is to support spare parts and hard-to-source components, especially in environments where supply chains are strained. The system has already been deployed on a Navy ship, and ADDiTEC is working toward broader use in the field. By pairing liquid metal aluminum printing with laser wire DED, the machine can produce a wide range of parts, balancing speed for larger components with higher resolution where needed.

    For defense users, that flexibility is super important. As Pender described it, “systems like this are meant to go where the work is, whether on ships or in deployed settings, allowing parts to be made or repaired on site instead of waiting for replacements.”

    The Hybrid X expeditionary unit by ADDiTEC at MILAM 2026.

    The focus on deployable systems at MILAM reflects a broader trend across defense manufacturing. In recent years, the U.S. military has tested containerized additive units, expeditionary fabrication labs, and mobile repair platforms aimed at reducing downtime and supply chain risk in remote or contested environments. The systems on display in Tampa suggest that those early experiments are now becoming more standardized and commercially supported.

    Stratasys booth at MILAM 2026.

    Still, at MILAM, it was clear that speed alone isn’t enough for defense. Additive manufacturing also has to meet strict qualification requirements, which can later support adoption in other industries.

    Additive manufacturing is being used to reduce supply chain delays, especially for parts that are hard to source or take a long time to arrive. And making parts closer to where they are needed helps avoid long wait times and production backlogs.

    Stratasys‘ Vice President of Industrial Business, Foster Ferguson, noted that one of the biggest factors still slowing wider adoption is confidence in the qualification process, which continues to limit how quickly companies can scale production.

    “One of the biggest remaining bottlenecks is awareness and confidence in the qualification process, which continues to limit scalability across production applications.”

    Aerospace and defense, he continued, remain the strongest drivers of demand, as additive manufacturing becomes more closely tied to readiness, sustainment, and long-term production needs.

    Looking ahead, Ferguson said he expects deeper collaboration between industry and the Department of Defense to accelerate adoption.

    “By next MILAM, we’ll see early areas of a modernized defense industrial base where scalable production has been unlocked through AI-enabled workflows, automation, and qualified industrial systems,” said the executive.

    Phillips Additive Hybrid system at MILAM 2026.

    MILAM 2026 showed that deployable additive manufacturing is no longer experimental. Systems are already operating on Navy ships and alongside military units, and companies are designing equipment specifically for field use. As defense pushes for faster response times and shorter supply chains, additive manufacturing is being positioned not just as a production tool, but as a capability that can move with the mission.

    Images courtesy of 3DPrint.com

  • From Vision to Volume: The Next Chapter for Additive Manufacturing

    Additive manufacturing has spent years navigating skepticism, hype cycles, and industrial validation. Now, the industry finds itself at a decisive turning point. The conversation has shifted away from futuristic possibilities and toward reliable, repeatable, economically viable production. For Carbon CEO Phil DeSimone, this shift from experimentation to everyday manufacturing represents the most meaningful evolution yet, and the current momentum signals that the technology is moving from promise to real-world impact.

    A Sector That Has Quietly Come of Age

    When I first entered the industry more than a decade ago, AM was often framed as a disruptive force positioned to overturn traditional manufacturing overnight. As we now know, that moment never arrived, but something more valuable did. Through steady advancement, the technology has matured into a dependable tool for producing final-use parts across a growing range of industries.

    Today, AM is delivering tangible, everyday impact. 3D printed products are improving people’s lives every day – custom dental solutions, advanced seating cushions for wheelchair users, high-performance industrial components, and performance footwear are now part of routine production cycles, not prototyping or conceptual showcases.

    In industries like MedTech, long-term investment is paying off. Applications developed years ago are now achieving regulatory certifications, validating AM’s suitability for precise, safety-critical products coming directly off production printers. While these may be produced at lower volumes, they benefit from far greater design freedom, production speed, and performance. This marks a pivotal shift away from AM as a novelty to a proven manufacturing strategy.

    Carbon Keystone dental model. Image courtesy of Carbon.

    The Perception Problem That Still Needs Solving

    Despite these developments, lingering misconceptions remain. Many established manufacturers still associate 3D printing with prototyping rather than production. Closing this perception gap means more than showcasing clever design possibilities. It requires demonstrating consistency, material reliability, and process reliability — qualities traditional manufacturing has refined for decades. This is particularly crucial in regulated sectors, where trust must be earned through measurable, validated performance.

    AI and Automation as Catalysts for the Next Wave

    Alongside advances in hardware and materials, AI and automation are rapidly reshaping AM workflows. Automation is already being applied meaningfully, where repetitive tasks can be offloaded to software so that employees can focus on higher-value tasks.

    However, the most transformative impact will unfold in design. Creating optimized geometries for AM, particularly lattice structures, has historically required specialized knowledge. By embedding manufacturing intelligence directly into design tools, AI could remove one of the industry’s biggest bottlenecks — the steep learning curve of designing specifically for additive. This would result in faster development cycles, more functional products, and a broader base of designers capable of leveraging AM.

    Carbon dental lab. Image courtesy of Carbon.

    Rising Expectations and a Redefinition of Value

    As AM has matured, customer expectations have evolved. Reliability is now fundamental. Companies want assurance that a printer fleet will deliver the same results each time, regardless of scale or location. Ultimately, customers are looking for end results, which is why the 3D printing process must be viewed simply as the enabler rather than the end goal.

    While cost has historically been cited as a barrier, economics improve considerably when AM systems are tuned for the specific application. Working closely with customers to co-develop the right materials, workflows, and geometry can unlock both performance gains and really competitive unit economics. We’ve seen this firsthand, where Carbon 3D printed shoes and midsoles now feature on both high-end catwalks and the high street, with partnerships with the likes of adidas and Alexander Wang. This extends to other areas, like sports protective equipment, where 3D printed helmet liner components are more commonplace, having advanced from the professional level into college and now even high schools with partners like Riddell.

    A More Mature, More Realistic Market

    This year promises to be more defined by substance than spectacle. The most important developments will center on scalable, profitable, and dependable applications that are worth integrating into everyday manufacturing. These applications will help AM continue to earn its place in the mainstream.

    Consolidation will likely continue due to the fundamental challenges of AM as a capital-intensive market, and the complexities of each different hardware and material. The remaining players will be larger, more mature, and focused on sustainable value creation rather than small wins. Success will come from the utilization of 3D printing, not just printer deployments, making working with brands and OEMs to solve real problems and bring differentiated products to market more valuable than ever.

    Phil DeSimone. Image courtesy of Phil DeSimone via LinkedIn.

    About the Author:

    Phil DeSimone is a materials and additive manufacturing expert at Carbon, where he leads initiatives in advanced polymers and industrial applications for 3D printing. With deep technical experience in developing high-performance materials and scaling them for commercial use, Phil bridges the gap between innovation and real-world production challenges. His work focuses on helping manufacturers across industries unlock the full potential of additive technologies. Outside of Carbon, he regularly contributes insights on material science, sustainable manufacturing, and digital production trends to industry publications and events.

    Carbon will participate in Additive Manufacturing Strategies (AMS) 2026, a three-day industry event taking place February 24–26 in New York City. The conference brings together industry leaders, policymakers, and innovators from across the global AM ecosystem. On February 26, Phil DeSimone, CEO of Carbon, will take part in a special presentation titled “The Only Best Answer: 3D Printing for Helmets in the NFL and Beyond.” 

  • Creative Destruction in AM: What the Nobel Prize Winners Got Right

    When the Nobel Prize in Economic Sciences was awarded in 2025 for work explaining innovation-driven economic growth, many readers outside economics likely skimmed past it. Inside manufacturing and technology circles, the reaction was equally quiet. Yet for anyone who has followed additive manufacturing (AM) closely over the past two decades, the prize landed comfortably close to home.

    The awarded work formalised a mechanism first articulated by Joseph Schumpeter: creative destruction. Innovation creates temporary advantage, displaces established structures, and reallocates value. Growth emerges not from smooth optimisation, but from discontinuity. In the 1990s, this intuition was turned into a rigorous growth model by Philippe Aghion and Peter Howitt. In 2025, it was recognised as one of the central explanations for long-term economic development and awarded the Nobel Prize in Economic Sciences.

    Additive manufacturing has often been framed as disruptive, even though the term creative destruction has rarely been used explicitly. AM disrupts manufacturing. AM replaces supply chains. AM kills machining. Anyone with practical exposure knows that this framing rarely survives contact with reality. Conventional manufacturing remains dominant. Capital stock persists. Qualification regimes endure. Machining is alive and well.

    Something interesting happens if the theory is applied carefully. In some well-known successful additive manufacturing applications, the mechanism described by Schumpeter and formalised by Aghion–Howitt appears almost uncomfortably precise.

    Additive manufacturing is not a single innovation. It is a collection of innovations operating under different constraints. In most of them, coexistence dominates. But in a few, AM introduces a capability shift that changes economics, collapses process chains, and renders prior advantages structurally weaker. That is not hype. That is creative destruction in the original sense.

    Consider medical implants. Orthopaedic implants have long been manufactured at scale using established methods. Those methods are not inherently inadequate. However, clinical performance in some implant categories benefits from controlled porosity, lattice structures, and surface architectures that encourage osseointegration. Conventional manufacturing can approximate these features, but often only by adding steps such as coatings, assemblies, secondary treatments, or by accepting design compromises.

    Metal powder bed fusion changed that balance. In these specific implant classes, porous structures are no longer applied to a part; they are the part. The functional geometry becomes intrinsic. When this happens, entire sections of the legacy process chain lose relevance. Coating suppliers, intermediate processing steps, and certain qualification logics are displaced, not because AM is fashionable, but because the economic and functional centre of gravity has shifted.

    Having been directly involved in the early industrialisation of these processes, including introducing additive manufacturing into regulated serial production, this pattern is clear in hindsight.

    The value did not come from replacing manufacturing as such, but from enabling new products that made previously dominant process steps economically and technically secondary.

    Incumbent companies often survive these transitions by adapting. What tends to disappear is not the company, but the basis on which it previously competed. Startups and new entrants often introduce the initial shift, while established firms adapt to it. Innovation rarely removes firms. It removes the conditions that made certain capabilities valuable.

    A similar pattern appears in tooling, although it is quieter and easier to miss. Here, additive manufacturing does not replace tooling, but alters the economics around it. In early and intermediate stages, faster feedback, shorter time to market, and improved economics for low-volume manufacturing weaken the advantage of long, rigid tooling pathways in favour of more flexible ones.

    Tooling as a discipline does not disappear, and machining remains essential. What changes is where the advantage resides.

    These cases are striking because they align so cleanly with the theory. They also highlight something equally important: many of the most visible AM success stories are better described as creative creation than creative destruction.

    Clear aligners are a good example. Their rise is often described as a manufacturing story, but the primary innovation is systemic. Digital scanning, treatment planning software, data-driven workflows, and large-scale custom production were combined into a coherent pipeline. Additive manufacturing plays a crucial enabling role, but it does not primarily displace an existing manufacturing process. It enables a new operating model and a new market category.

    Rather than replacing an established structure, a new one emerged.

    The same pattern is visible in rocket engines and propulsion development, but here the effect goes well beyond faster iteration. Additive manufacturing expands the feasible design space itself. Deeply integrated geometries can be treated as a single design problem rather than as a sequence of manufacturing compromises. This has enabled propulsion architectures that would be difficult to produce, qualify, and iterate using conventional fabrication routes, while maintaining comparable mass, cost, and reliability.

    Recent engine programs, including the latest generation of SpaceX engines, illustrate how part count reduction and internal geometric freedom translate into higher performance, improved robustness, and faster system-level maturation.

    A complementary signal can be seen with LEAP 71. Here, new propulsion concepts are not derived by iterating existing designs, but by combining multiple innovations and generating broad solution spaces computationally, which can then be built and tested directly using metal additive manufacturing. This shifts established design paradigms rather than refining them.

    From an economic perspective, the interest lies in how innovation is created. Advantage no longer comes from incremental optimisation of known designs, but from access to a design method that makes previously infeasible solutions economically testable. In that sense, the example aligns closely with the mechanism recognised by the Nobel Prize, where innovation changes what can be explored and therefore what can compete.

    Taken together, these cases show that in the new space sector, additive manufacturing both changes how fast hardware is developed and what kinds of systems can be developed in the first place. It helps explain why new space provides a particularly clear example of how additive manufacturing aligns with the innovation mechanism recognised by the Nobel Prize, where new capabilities reshape both performance outcomes and sources of advantage.

    This is not creative destruction in the narrow sense, but creative creation. A new development regime becomes viable through a change in production capability.

    A different but very strong signal comes from consumer electronics, where Apple has publicly adopted metal additive manufacturing for the serial production of titanium watch cases. The significance lies in the context. Additive manufacturing is now being trusted in settings where volume, consistency, and brand risk are decisive.

    Stockholm city. Image courtesy of Stockholm city.

    The Nobel recognised theory is not challenged by the different patterns observed across additive manufacturing applications. It is corroborated by them. Creative destruction was never meant as a universal description, but as a mechanism that operates under specific conditions. Where those conditions are present, the outcomes follow a familiar pattern.

    Seen this way, there is no need to describe additive manufacturing as disruptive in general. What matters is where specific capabilities change design choices, production routes, and cost structures. In those cases, established advantages weaken, and value shifts accordingly.

    The work recognised by the 2025 Nobel Prize in Economic Sciences, awarded to Philippe Aghion, Peter Howitt, and Joel Mokyr, is an attempt to describe how innovation reshapes economic structures when specific conditions are met. Seen through that lens, it becomes clearer where and why additive manufacturing changes who wins and why, and where it does not.

    About the Author:

    Ulf Lindhe is a veteran executive in the additive manufacturing industry with decades of experience spanning technology development, industrial strategy, and global market expansion. He has held senior leadership roles within the metal additive manufacturing sector, contributing to the commercialization and international growth of advanced AM systems. Over the course of his career, Lindhe has worked closely with aerospace, medical, and high-performance engineering companies, helping bridge the gap between technological capability and practical industrial deployment.